First time for the periodic technical inspection – safety and environmental protection

First time for the periodic technical inspection – safety and environmental protection

For new drivers, many things are new. Including the first trip to the periodic technical inspection (HU) with your own car. GTUE Gesellschaft für Technische Überwachung mbH offers it nationwide at its test centres in Germany. It is a mandatory inspection: the legislator has designated it as such to make road traffic safer and to ensure a high standard of environmental protection. The inspection organisation explains how to pass the HU on the first attempt and make it as pleasant as possible.

Very convenient: GTUE makes the periodic technical inspection as pleasant as possible. Flexible appointment scheduling helps enormously, and on the day itself you simply drive up and hand in the car keys and Registration Certificate Part I (“vehicle registration document”) at reception. After that, you can make yourself comfortable with a cup of coffee and browse through the magazines on display. Registration Certificate Part II (“vehicle title”) is not required. The inspector does not ask about driving skills – they only carry out a technical check of the car.

Some allow the customer to be present in the inspection hall – it is best to simply ask. And the expert will of course also appreciate a clean car.

The basic facts: The expert’s first step is to match the vehicle identification number (VIN) on the chassis with the data in the registration document. Do the licence plate and HU due dates also match all the information provided?

Not too late: The HU appointment must not be significantly overdue. When the inspection is due can be seen from the sticker on the rear licence plate or from the entry in the registration document. The sticker is applied so that the due month is at the top; the year can be found in the middle. From two months late, an extended HU is required and higher inspection costs apply.

Braking system: It takes around half an hour for GTUE inspection engineers to thoroughly examine the vehicle according to a prescribed scheme. A key objective of the periodic technical inspection is road safety. Take brakes, for example: they must function reliably on every vehicle. On the roller brake tester, GTUE professionals determine the braking force of each individual wheel, as well as the brake force distribution between wheels and axles. Accident risks lurk: if the relevant limit values are not met, the stopping distance can be significantly longer or the car can skid. The condition of brake discs and brake lines is also checked. All results are recorded in the inspection report and are easy to understand.

View from below: The check of steering and suspension also serves safety. For this, the car is placed on a lift and viewed from below. Do the front wheels respond directly to steering movements? Or with a slight delay, i.e. with “play”? Tie rods, tie-rod ends, the steering gear, as well as boots and seals are also checked. On older vehicles, corrosion can impair the function of some suspension components.

Clean air: If all exhaust aftertreatment systems of petrol and diesel engines are optimally adjusted and function perfectly, the environment, air quality and health benefit. Smoke plumes from the exhaust are rare thanks to modern engines with fuel injection systems and catalytic converters.

Whether all settings are correct and the vehicle complies with the applicable emission limits is determined by the emissions test (AU) using diagnostic equipment. It is an integral part of the periodic technical inspection and in many cases is carried out via a probe in the exhaust. Some vehicles store their own limit values via on-board diagnostics; the inspection engineer reads this data via a connector and checks engine settings, catalytic converter and particulate filter for defects.

Communication: Is the periodic technical inspection complete? Some people are not interested in how the inspection engineer proceeds in detail. Others are all the more interested. Gladly: many GTUE inspection engineers are happy to explain the inspection result.

Perfect condition: In most cases, the overall verdict is “no defects found”. The inspection engineer returns the vehicle with a new sticker on the rear licence plate, and the registration document receives a new stamp. The customer receives the detailed inspection report – and drives off with the good feeling of being at the wheel of a thoroughly inspected vehicle.

Minor fixes: If the conclusion is “minor defects”, the inspection engineer has identified small issues that do not directly endanger road safety. These can be worn wiper blades or slight oil dampness on the engine, transmission or rear axle. They note these faults in the inspection report. To stick with these examples: it then makes sense to replace the wiper blades and to watch out for whether oil spots can actually be seen under the vehicle at some point. In that case, a repair is usually advisable before major damage occurs.

A bit more: Not a disaster, but still annoying, is the verdict “major defects” on the inspection report. In that case, road safety or environmental compatibility is impaired. The listed defects must be remedied within four weeks; then the car may return to the test centre for a simplified re-inspection at lower fees. Otherwise, everything starts again from scratch with a complete periodic technical inspection.

Rejected: Only rarely does it come to the extreme case with the verdicts “dangerous defects” or “unroadworthy”. In this case, the vehicle may no longer participate in road traffic until the defects have been remedied.

Such a drastic verdict is possible, for example, if brake lines are leaking or a wheel can no longer be properly secured.

GTUE tips for a pre-check: Very many “major defects” can be avoided with simple checks that anyone can carry out themselves within 15 minutes. Do all lights work, including reversing lights and hazard warning lights? Against a wall at dusk or at night, you can quickly see whether a headlight is shining correctly forwards or strongly upwards, downwards or to the side. Do all tyres have sufficient tread? Does the horn work? Are a high-visibility vest, warning triangle and first-aid kit on board? GTUE provides checklists with detailed information on what motorists can check themselves. Here is the link: https://www.gtue.de/de/gtue/publikationen/checklisten/fuer-pkw. If you prefer more convenience, have a workshop carry out the pre-check. A trip to the professionals is essential if warning lights stay on permanently, indicating faults in, for example, the anti-lock braking system, cooling system or engine.

Statistics prove the importance of the HU: GTUE carries out many millions of periodic technical inspections year after year. The data shows how useful a periodic technical inspection is. A tiny excerpt: in 2025, GTUE inspected almost two million vehicles up to twelve years old with different types of powertrain. More than 160,000 of them did not receive a new sticker after the initial inspection due to “major defects”. 60,000 of these vehicles were refused the sticker due to worn brake pads and worn brake discs. Damaged brake discs also rank high in the defect statistics for inspected vehicles with purely electric drive (BEV) and plug-in hybrids (PHEV).

Better to check beforehand: Regardless of the type of powertrain, tyres are also frequently criticised, usually due to insufficient tread, damage, or because they are not approved for the vehicle. GTUE inspectors also note incorrectly adjusted dipped headlights strikingly often – a “major defect” that can, of course, be easily avoided before the trip to the test centre with the right expert adjustments.

 

  • Whether new driver or experienced: the HU is usually done after 30 minutes and a cup of coffee
  • Before visiting the test centre, it is best to check the lights and tyres yourself
  • Defect grading depending on the vehicle’s weak points
  • Brakes are criticised particularly often by inspection engineers

Author: Michael Teschke | Source and Photo: GTUE

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Digitalization in paint systems makes businesses successful

Digitalization in paint systems makes businesses successful

At SEHON, innovative paint systems have been helping to expand and secure the competitiveness, efficiency, and innovative strength of body and paint shops for many years.

With SEHON paint systems, digitalization makes a significant contribution to achieving greater efficiency and productivity through automation, speeding up processes, and minimizing potential sources of error. This leads to substantial cost savings, especially in energy costs (heat and electricity), and conserves resources (sustainability).

“Our system technology is regarded as leading in the industry,” explains Tiemo Sehon. “This is due, among other things, to the maximum degree of digitalization in our products, processes, and services. Paint booths with AI-supported robotic painting are another milestone that we have implemented for our customers.”

Tiemo Sehon also points out that many of the system functions and capabilities offered by SEHON are not available at all, or only partially, from other providers. This applies in particular to energy savings and energy management for the entire operation. For this reason, it is advisable to take a close look before a new build, a retrofit, or a modernization, compare offers, and make decisions based on figures, data, and facts.

A selection of features illustrates the high degree of digitalization in SEHON paint systems and paint technology:

Control system

The brain of every paint system is the control system. Today, programmable logic controllers (PLCs) are used, which are programmed on a digital basis and regulate and coordinate what happens in the system as well as in machines and other devices. The more complex the functions of paint booths and dryers are, the more sophisticated, intelligent, and high-quality the control system must be. In addition to the classic basic functions, SEHON systems offer, among other things, a fully automatic air-pressure regulation system, various energy-saving systems, and a frequency-controlled, fully automatic air management system. The systems are operated and controlled via an intuitive, central touchscreen panel.

Online service

SEHON’s digital online service enables continuous real-time monitoring of the system technology installed at the customer’s site. Potential malfunctions can thus be located and resolved in no time. The encrypted transmission of data takes place via VPN routers, which enable secure remote access and protect against data theft.

Unit technology

SEHON uses highly efficient, energy-saving unit technology with integrated heat recovery. Part of this technology is operating-mode switching without pressure fluctuations. The intelligent system automatically detects whether the paint booth is in standby mode or whether painting, flash-off, or drying is taking place. Supply air, exhaust air, and energy demand are then adjusted fully automatically.

Filter technology

Perfect filter technology is crucial for high paint quality and clean exhaust air. To meet these two parameters, a required filter change is displayed, for example, via the control panel.

Heat recovery

Year-round heat recovery with rotary heat exchangers, in combination with the control system and filter technology, ensures a stable, continuous efficiency of over 70%.

Energy management

SEHON’s energy management system (EMS) is a combination of software, hardware, and processes. It records, analyzes, and controls energy flows in businesses that SEHON equips with state-of-the-art energy technology for electricity and heat (such as CHP units, heat pumps, and photovoltaic systems). This reduces energy consumption, minimizes costs, and continuously improves energy efficiency.

Digitstore

SEHON’s Digitstore is an automated, digital storage system for controlled storage, goods dispensing, and inventory management of small parts and consumables in industrial, commercial, and craft businesses. Using DigitStore can reduce material consumption by up to 50%. The integrated software provides a continuous overview of stock levels and withdrawals. Reports for management, purchasing, accounting, or controlling are generated in real time. If required, orders can be triggered directly with the supplier of the goods and parts stored in the DigitStore.

Aircommander

The Aircommander is a high-end device for conditioning spray and paint air. It enables better surfaces, lower paint consumption, higher throughput, and significantly less finishing work. It ensures finer atomization and a smoother flow-out of the paint, less dust and dirt, and significantly less overspray. This increases quality and saves valuable resources.

Repair of electric vehicles

Cameleon Systems from Sehon are workstations, safety technology, accessories, and workshop equipment for the safe handling and repair of electric vehicles. The ultra-modern safety package alone, with key components such as gas sensors, concentration measurement modules, fine dust detectors, and required extraction systems, would be unthinkable without digitalization. The system measures pollutant concentrations around the clock in the relevant work and workshop area and triggers an audible and visual alarm if limit values are exceeded. All important data is recorded and stored.

Robotic painting

The new generation of SEHON paint systems, the AI-REVOLUTION, are paint booths for AI-supported robotic painting. The AI-REVOLUTION is particularly suitable for painting individual items (batch size 1) and small series, for example in craft businesses such as automotive paint shops or in industry. Key advantages in terms of AI and digitalization are scanning, data capture, data processing, and real-time implementation. It is a self-learning system that requires no teaching. The AI-REVOLUTION enables fully automated painting processes.

“Our system technology and our services,” Tiemo Sehon summarizes, “make a significant contribution to the digitalization of body and paint shops. We guarantee maximum efficiency, perfect processes, and significant cost savings. In this way, our systems make a major contribution to our customers’ success and future viability.”

Author: Michael Teschke | Photo: SEHON.

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Garmisch-Partenkirchen: New Construction of a Body and Paint Center

Garmisch-Partenkirchen: New Construction of a Body and Paint Center

In Farchant near Garmisch-Partenkirchen, two dealerships of different brands jointly operate a modern body and paint center. The technology is provided by SEHON.

The Heitz dealerships (VW, Skoda, Audi, Porsche, and VW Commercial Vehicles) and the Mercedes-Benz dealer Hornung from Garmisch-Partenkirchen have built a modern and sustainable new body and paint facility covering 2,000 square meters with the KFZ Karosserie Fach Zentrum GAP. Such cooperation between two different brands is rare, but it shows that common goals can be achieved and large investments can be managed together.

SEHON supplied the spray booths, workstations, and energy-saving technology.

SEHON implemented high-end spray booths (for passenger cars and commercial vehicles), dryers, four preparation and two parts workstations, as well as two paint supply rooms. SEHON is considered a technology leader with efficient, sustainable painting systems that lead to significant savings through energy-saving modules:

  • Overall energy concept: Energy consumption is expected to decrease by up to 80%; the energy management system promises up to 90% savings in energy costs and a reduction in CO₂ emissions. The energy optimization certificate serves as proof of sustainability.
  • Heat and power supply are based on renewable sources (photovoltaics) and heat pump technology. Six heat pumps run on solar power, while a gas boiler handles peak loads.
  • The painting and drying systems utilize rotary heat exchangers and year-round heat recovery.
  • The SEHON Professional-Futura combined spray booth uses the intelligent SE-ÖCOTOP system, which combines energy saving and heat recovery. Around 65% of the waste heat is recycled and reused.
  • SE-CONTROL ensures optimal booth pressure regulation and constant air pressures depending on the operating mode.
  • SE-AIRMASTER automatically adjusts the air output – efficiently, precisely, and in an energy-saving manner.
  • SE-ÖCOPLUS supports the use of resources: fresh air in painting mode and air recirculation during drying. In standby mode, the air volume is reduced.
  • SE-AIRPLUS Comfort accelerates flash-off times for water-based paints.
  • Multi-stage filter technology ensures that the exhaust air is more than 99% free of paint particles and that levels are approximately 90% below the limit values.
  • Additionally, commercial vehicles and motorhomes can be painted in a separate hall, as the ventilation system can be switched as needed.
  • Operations Manager Andreas Fischer emphasizes that employees and customers benefit from the new technology and optimized processes. One focus is on keeping the distances between preparation, masking, painting, drying, and finishing as short as possible (floor-level transverse shuttle rail system).

Conclusion from Tiemo Sehon: The economic success of a modern body and paint shop depends on energy-saving technology and efficient, time-saving processes. From the groundbreaking ceremony to the opening, a state-of-the-art, energy-efficient, and future-proof center was created within one year, perfectly combining high-tech and green technology.

Brief summary:
– Two brand dealerships operate a joint body and paint center in Farchant.
– Technology and efficiency from SEHON: High-end spray booths, heat recovery, PV power, heat pumps.
– Great potential for savings and sustainability (energy, CO₂).
– Modernized processes and infrastructure for passenger cars, commercial vehicles, and motorhomes.

 

Author: Michael Teschke | Photo: KFZ Karosserie Fachzentrum, Copyright Michael Herczeg.

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Aircommander

AIRCOMMANDER – Spray Air Treatment for Painting Processes

The AIRCOMMANDER from SEHON ensures better surfaces, lower paint consumption, higher throughput, and significantly less finishing work.

It enables a significant quality leap in the application process of automatic and manual painting and surface technology. The AIRCOMMANDER cleans and heats the compressed air continuously. The compressed air can be adjusted to the ideal processing temperature. Perfect ionization occurs directly and highly efficiently via the included ionization gun. Through ionization and heating, paints atomize much finer and can be processed without problems.

AIRCOMMANDER – The Advantages

  • Better, finer atomization of the paint
  • Better surfaces, less dust and dirt
  • Softer leveling of the paint
  • Less paint consumption
  • Significantly less overspray
  • Fewer filter changes
  • Shorter painting cycle times and higher throughput
  • Drastic reduction of rejects or rework (finish)
  • Funktioniert bei HVLP-Pistolen genauso gut wie bei AirMix-Pistolen
  • Better penetration into recesses and fewer dirt inclusions in automotive painting
  • Effect on topcoat and clearcoat (automotive painting)
  • Painters do not need to change their usual working methods
  • The device is connected to a standard power supply/socket with 230 V (no three-phase power required)
  • Low power consumption through demand-based, automatic control of energy supply during heating (no continuous load operation required)
  • Patented hose package for continuous, safe, and explosion-protected heat supply to the compressed air
  • Intuitive high-end touch panel Siemens SIMATIC HMI for operation and control

 

Manufacturer’s stated savings

  • Reduction in finishing costs by approximately 20% to 40%
  • Reduction in flash-off and drying times by approximately 10% to 30%
  • Reduction in base coat consumption by approximately 20% to 30%
  • Reduction in conventional clear coat consumption by approximately 10% to 15%

 

Technical Data

Mechanical Data:
Dimensions: (W × H × D) 600 x 1610 x 500 mm
Weight: 160 kg
Electrical Data:
Operating voltage: 230 V, 16 A
Control voltage: DC24 V
Rated current: 9.5 A
Power consumption: 2.2 kW
Mains fuse on site: Max. 16A
Compressed Air Supply:
Air pressure: Min. 6 bar – Max. 8 bar
Air quality: ISO 8573.1
Particle size and concentration: Class 1
Pressure dew point: Class 4
Oil content: Class 1
Intended Ambient Conditions:
Room temperature: Min. 15°C to Max. 35 °C
Humidity: Max. 40%
Emissions:
Noise (sound pressure): Max. 80 dB (A)
EMC in accordance with the EMC Directive and the
EMC standards for industrial use
Paint Air Hose: Heated, length 12 m
Application Area: Wet paints

Author: Michael Teschke | Source and Photo: SEHON innovative Lackieranlagen GmbH
Manufacturer / Supplier:
SEHON innovative Lackieranlagen GmbH
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Spring – A clean car improves road safety

Spring – A clean car improves road safety

Away with winter! Tips from GTUE Gesellschaft für Überwachung mbH: Salt and dirt can promote corrosion and stress components. For better visibility and recognition, windows, wipers, and lights should be cleaned and checked. Act environmentally responsibly: Use suitable washing locations, dose agents sparingly, dispose of residues correctly.

For many drivers, the first mild days of spring mean a thorough spring cleaning for their car. After months of wet weather, road salt, and dirt, a thorough cleaning is more than just cosmetic: it preserves the car’s substance and can increase road safety. Clear windows, well-functioning wipers, clean lights, and a dry interior directly impact visibility, recognition, and operability. Those who pay attention to suitable washing locations and appropriate cleaning agents combine care with environmental protection.

Clean the interior

Start with the interior: Floor mats and carpets absorb a lot of moisture in winter – and with it, salt and dirt. Thorough vacuuming, removal of residues, and drying wet mats reduce the risk of fogged windows and unpleasant odors. For dashboards and plastic surfaces, slightly damp microfiber cloths are often sufficient. Aggressive shine sprays are usually not necessary for proper cleaning. During pollen season, it may also be advisable to check the cabin air filter, as a dirty filter reduces air quality and promotes fogged windows.

Clean the exterior

For the exterior, a systematic approach is also recommended. A pre-wash loosens coarse dirt and the typical winter film. Afterwards, paint and glass surfaces can be cleaned more gently, as fewer particles are dragged across the surface. Important areas are wheel arches and rims. Brake dust and salt residues accumulate here, which can attack the material. Door sills, entryways, and seals also deserve attention, as dirt and moisture can settle there. Economical care of rubber seals keeps them supple and reduces squeaking noises.

Windows, mirrors, and lighting are particularly important

For road safety, windows, mirrors, and lighting are particularly relevant. Streak-free front and side windows improve visibility, which is especially important when the spring sun is low. Note: Cleaning is not only done on the outside but also on the inside. During the winter season, the windshield ventilation runs particularly frequently, and fine particles settle on the glass. Wiper blades should be cleaned and replaced if streaking occurs. Lights and reflectors must be clean so that the vehicle is clearly visible. Additionally, a quick technical check is worthwhile: Does the windshield washer system work? Is there enough cleaning fluid? And are tire tread and pressure within a safe range? Such checks also correspond to the logic of the general inspection, as carried out by the GTUE. While cleanliness does not replace an inspection, it can help to detect abnormalities such as damage, corrosion, or leaks early on.

Sustainability in vehicle cleaning

Sustainability begins with the “how” and “where.” For environmental reasons, cleaning in a car wash or at a designated washing area is better than cleaning by the roadside. There, wastewater is typically controlled, discharged, and treated so that it does not enter the soil and water uncontrolled. For cleaning agents: Concentrates and refill systems save packaging material and transport volume. The dosage is also crucial, because too much cleaner burdens the wastewater and the wallet without improving the cleaning result.

Disposal is also part of sustainability. Cleaner residues, polishes, antifreeze, or heavily soiled cloths do not belong down the drain or in the toilet. They should be collected and disposed of correctly according to local regulations via the recycling center or hazardous waste collection. Empty containers can – depending on the material – be placed in the designated recycling systems. This way, spring cleaning is not only thorough but also responsible.

Author: Michael Teschke | Source and Photo: GTUE

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